Uninsulated or poorly insulated industrial equipment wastes energy, creates safety hazards, and reduces process efficiency. Our specialized equipment insulation services help Arizona facilities maximize performance while minimizing operational costs.

## Equipment We Insulate

Piping Systems

  • Steam lines (up to 1000°F)
  • Condensate return
  • Hot water distribution
  • Chilled water pipes
  • Refrigerant lines
  • Process piping

Tanks & Vessels

  • Storage tanks
  • Process vessels
  • Heat exchangers
  • Boilers
  • Water heaters
  • Pressure vessels

HVAC Equipment

  • Air handlers
  • Ductwork
  • Chillers
  • Cooling towers
  • Exhaust systems
  • Ventilation equipment

Process Equipment

  • Reactors
  • Distillation columns
  • Ovens and furnaces
  • Autoclaves
  • Dryers
  • Specialty machinery
## The Cost of Uninsulated Equipment ### Energy Loss Statistics In Arizona's extreme climate, uninsulated equipment faces severe efficiency challenges:

Bare Steam Pipes

Lose 85-90% more heat than properly insulated pipes

Uninsulated Valves

Equal to 3-6 feet of bare pipe in heat loss

Tank Heat Loss

Can exceed $10,000/year for a single large vessel

Chilled Systems

Gain 15-20% more heat in Arizona summer

### Safety & Compliance Issues - **Burn Hazards**: Surface temperatures above 140°F require insulation per OSHA - **Worker Compensation**: Burn injuries from uninsulated equipment - **Production Delays**: Equipment too hot to service safely - **Code Violations**: Energy codes require mechanical insulation ## Our Equipment Insulation Solutions ### Insulation Materials by Application
Temperature Range Recommended Material Applications
-100°F to 200°F Closed-Cell Spray Foam Tanks, cold pipes, HVAC
200°F to 450°F Fiberglass with ASJ Steam pipes, hot water
450°F to 850°F Mineral Wool High-temp pipes, exhaust
850°F to 1200°F Calcium Silicate Furnaces, extreme heat
### Specialized Solutions #### Removable Insulation Covers - Custom-fit for valves, flanges, and equipment requiring regular access - Easy removal for maintenance - Reusable and durable - Typical energy savings: 80-90% #### Spray Foam for Irregular Shapes - Perfect for complex geometries - Seamless application eliminates gaps - Excellent for tanks and vessels - Superior moisture protection #### Personnel Protection Systems - Reduces surface temperatures to safe levels - OSHA compliant installations - Custom guards and barriers - Color-coded for temperature identification ## ROI Calculator for Equipment Insulation

Example: 4" Steam Line (350°F)

Annual Heat Loss (Uninsulated): $125 per linear foot
Annual Heat Loss (Insulated): $12 per linear foot
Annual Savings: $113 per linear foot
Installation Cost: $45 per linear foot
Payback Period: 4.8 months
## Project Gallery ### Recent Equipment Insulation Projects - **Phoenix Chemical Plant**: 2,000 feet of process piping - 87% energy reduction - **Tucson Food Processor**: 15 storage tanks - $45,000 annual savings - **Mesa Manufacturing**: Complete boiler room insulation - 18-month ROI - **Tempe Data Center**: Chilled water system - 25% efficiency improvement ## Professional Standards & Certifications Our equipment insulation meets: - **ASTM Standards**: C585, C534, C547 for material specifications - **OSHA Requirements**: 29 CFR 1910 for personnel protection - **ASHRAE 90.1**: Energy efficiency standards - **Process Industry Practices**: PIP INIC1000 insulation specifications - **NIA Standards**: National Insulation Association best practices ## Maintenance Programs ### Insulation Management Services Keep your equipment insulation performing optimally: - Annual thermal inspections - Damaged insulation repair - Upgrade recommendations - Energy performance tracking - Compliance documentation ## Get Your Equipment Insulation Assessment

Free Equipment Survey & Energy Analysis

Our mechanical insulation experts will evaluate your facility and provide:

  • Complete equipment inventory
  • Thermal imaging of current conditions
  • Energy loss calculations
  • Safety compliance review
  • Detailed ROI projections
  • Prioritized installation plan
Schedule Equipment Survey Call 623-241-1939
## Equipment Insulation FAQs

How quickly can equipment insulation pay for itself?

Most equipment insulation projects achieve ROI within 6-18 months through energy savings alone. High-temperature applications often see payback in under 6 months.

Can you insulate equipment while it's operating?

Yes, in many cases we can install insulation on operating equipment. Our crews are trained in hot work procedures and safety protocols for live equipment insulation.

What about outdoor equipment in Arizona's weather?

We use weather-resistant jacketing systems designed for Arizona's extreme UV exposure and monsoon conditions. Aluminum, stainless steel, or PVC jacketing protects the insulation for decades.

How do you handle equipment that needs frequent maintenance?

We offer removable/reusable insulation covers for valves, flanges, and equipment requiring regular access. These provide full insulation benefits while allowing easy removal for maintenance.

Key Benefits

♨️

Energy Conservation

Reduce heat loss by up to 90% on pipes, tanks, and process equipment

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Personnel Protection

Prevent burns and injuries from hot surfaces - OSHA compliance

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Process Control

Maintain precise temperatures for optimal equipment performance

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Condensation Prevention

Eliminate moisture issues on cold pipes and equipment

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Noise Reduction

Dampen equipment noise by up to 5-10 decibels

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Corrosion Protection

Prevent corrosion under insulation (CUI) with proper materials

Our Process

1

Equipment Survey

Detailed assessment of all equipment requiring insulation

2

Heat Loss Calculations

Engineering analysis to determine optimal insulation thickness

3

Material Selection

Choose appropriate insulation for temperature ranges and environments

4

Professional Installation

Expert application by certified mechanical insulation contractors

Pricing Options